Dr. Kai-Philipp Kairies working in a meetingDr. Kai-Philipp Kairies working in a meeting

This paper will explain:

Key Components of BESS

  1. Battery Cells: The heart of any BESS. These cells are arranged in series or parallel configurations to meet specific voltage and capacity requirements. The arrangement of the cells determines the performance and efficiency of the entire system. In most modern BESS, cells are connected in series to achieve the desired voltage levels.
  2. Battery Management System (BMS): The battery management system is key for monitoring and managing the battery module’s performance. It ensures safe operation by preventing overcharging, over-discharging, and overheating, and it balances the charge across individual cells to maintain optimal performance and longevity.
  3. Power Conversion System (PCS): The PCS converts direct current (DC) from the batteries to alternating current (AC) for use in the grid or specific applications. It also handles the reverse process during charging. The PCS's efficiency and reliability are vital for the overall performance of the BESS, as it affects how effectively the stored energy can be utilized.
  4. Thermal Management System: Batteries generate heat during operation, which can affect their performance and lifespan. A thermal management system, which can include air or liquid cooling, maintains the batteries and PCS within an optimal temperature range to prevent overheating and ensure the longevity and safety of the battery cells.
  5. Energy Management System (EMS): The EMS optimizes the operation of the BESS by controlling when the system charges or discharges based on application requirements. This system ensures the BESS operates efficiently and economically, aligning energy storage and release with demand patterns and energy prices.
  6. Predictive Battery Analytics Platform: Predictive battery analytics enable asset owners and operators to get proactive alerts on issues with their BESS, so they can address potential problems before they impact safety, performance, or the overall longevity of their system. This type of continuous monitoring provides a leg-up in maintaining the health, efficiency, and financial value of the entire BESS.

The Role of Battery Connections in BESS

BESS consists of many battery cells connected in serial and/or parallel connections. A parallel connection of battery cells forms a logical cell group, and these groups are then connected in series. The connected battery cells and the BMS, sometimes with a PCS, form battery modules. Several modules create a battery rack, and multiple racks are connected to form battery banks or arrays, constituting the battery side of the system. Figure 0 depicts the configuration of a BESS rack. 

The configuration of these connections—whether series or parallel—determines the BESS’s voltage, capacity, and overall performance. This configuration is crucial for the optimal operation of the system and significantly impacts its efficiency and lifespan.

The configuration of a BESS rack.
Figure 0: Configuration and components of a BESS rack.

Serial vs. Parallel Connections: Advantages and Disadvantages

The differences between serial and parallel connections of batteries reveal distinct advantages and disadvantages associated with each configuration. 

Serial Connections: 

Advantages: Increase voltage, reducing losses and potentially reducing inverter costs. Lower currents for the same power lead to reduced losses, allowing the use of smaller cables and power electronics, which lowers costs.

Disadvantages: Disadvantages: The overall performance is determined by the weakest cell. If one cell reaches 0% State of Charge (SOC), discharge must stop for the entire series connection to avoid deep discharging the weak cell.

Parallel Connections: 

Advantages: Increase current or capacity, reducing BMS costs due to fewer logical cells to monitor. Lower voltage levels reduce electrical shock risks, and parallel cells can support each other, minimizing the impact of a weak cell.

Disadvantages: Require larger cables to handle higher currents, leading to increased losses and heat generation. The current flowing between cells cannot be controlled, posing a safety risk if one cell short circuits. Current interruption devices (CIDs) are needed to prevent this.

Figure 1 summarizes the advantages and disadvantages of serial and parallel-connected battery cells.

the pros and cons of serial and parallel-connected battery cells.
Figure 1: pros and cons of serial and parallel connection of battery cells

Conclusion
Understanding the key components of BESS and the significance of battery connections helps stakeholders manage and optimize these systems and realize their impact on the economic health of their assets. In BESS mainly serial connections of battery cells are used. In a serial connection, the weakest cell determines the performance of the entire serial string. Factors such as manufacturing spreads, imbalances, and varying aging rates contribute to differences in battery cells connected in serial. This highlights the need for efficiency gains in high-voltage systems through cost reduction associated with cables and minimizing losses.

About ACCURE Battery Intelligence

ACCURE helps companies reduce risk, improve performance, and maximize the business value of battery energy storage. Our predictive analytics solution simplifies the complexity of battery data to make batteries safer, more reliable, and more sustainable. By combining cutting-edge artificial intelligence with deep expert knowledge of batteries, we bring a new level of clarity to energy storage.  Today, we support customers worldwide, helping optimize the performance and safety of their battery systems. Visit us at accure.net.

Dr. Georg
Angenendt
CTO and Co-founder of ACCURE
About the author

Dr. Georg

Angenendt

Dr. Georg Angenendt is a scientist and entrepreneur with expertise in mobility and utility-scale battery energy storage systems (BESS). His research on testing, modeling, commissioning, and optimization of battery storage systems has been published in international journals and at conferences. Since 2020, he is the Chief Technology Officer at ACCURE Battery Intelligence, developing advanced analytics software to help companies assess battery risk, ensure safety, and maximize asset value. His personal passion is Martial Arts: mixed martial arts, luta livre, grappling, boxing and Brazilian jiu-jitsu.

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